Manufacturing surgical instruments, orthopedic implants, and stents using LBM. Automotive: Fuel injection nozzles shaped with micro-EDM.
– Process parameters, Faraday's law integration, and visual schematic.
No direct contact between the tool and the workpiece (in most cases). Non Conventional Machining Process Ppt
Zero tool wear, excellent surface finish, high material removal rate regardless of hardness.
: Use chemical reactions or electrolysis. No direct contact between the tool and the
Produces intricate geometries, micro-holes, and web structures that conventional tools cannot replicate.
If you are building an educational slide deck on this topic, I can help you structure the presentation. Let me know: Produces intricate geometries
| Parameter | Conventional | Non-Conventional | | :--- | :--- | :--- | | | Harder than workpiece (HSS, Carbide) | No physical contact or softer/conductive material (e.g., graphite) | | Mechanical Forces | High clamping forces required | Very low or zero forces | | Heat Generation | Frictional heat in shear zone | Controlled heat, or no heat (ECM, USM) | | Geometric Complexity | Limited by tool access | Virtually unlimited (holes at angles, micro-features) | | Material Hardness | Cutting becomes impossible above 45 HRC | No correlation with hardness |
This report outlines the essential structure and content for a presentation on , also known as Unconventional or Modern Machining. These processes are critical for manufacturing complex shapes in advanced materials that are too hard or brittle for traditional tools. 1. Introduction to Non-Conventional Machining
Volumetric material removal is much slower compared to heavy-duty milling or turning.
A highly focused laser beam melts the surface.